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TOPIC: Dodge 300 series D5N 245HD CLUTCH

Dodge 300 series D5N 245HD CLUTCH 24 May 2019 12:26 #200737

  • anthony
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Thanks Dave Just been looking at part of a repair manual online, Saying exactly what you are saying. Cheers

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Dodge 300 series D5N 245HD CLUTCH 24 Jun 2019 19:20 #201341

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Some pics of gummy sticky clutch fine spline 23 11 Inch 3 fingerpressure plate
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Dodge 300 series D5N 245HD CLUTCH 25 Jun 2019 13:55 #201358

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There was oil and grease everywhere once I pulled it all apart. definitely coming out of the front of the box mate.

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Dodge 300 series D5N 245HD CLUTCH 26 Jun 2019 07:16 #201370

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If not already mentioned; find the breather and make sure it's clear. If it's blocked, the whole thing will pressurise when it heats up and blow oil out.
Jarrod.
Nowhere is there warmth to be found
Among those afraid of losing their ground
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Dodge 300 series D5N 245HD CLUTCH 26 Jun 2019 19:32 #201382

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Yes thanks, I will have a good look at this , before i pull anything apart on it. Cheers.

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Dodge 300 series D5N 245HD CLUTCH 27 Jun 2019 16:23 #201402

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i wouldnt expect any pressure ,the gearstick has plenty of windage.......if.I had a busted front seal,I would check the little flat roller thrust wasnt broken.......see if there is a lot of play in the front(assuming its a taper roller).....if the thrust is OK,the rear housing may need a few shims removed to tighten things up....While its apart ,its also worth a look at the needle rollers inside the front gear...........check the front roller race on the mainshaft isnt wrecked,and check the rollers and race in the gear.......the race in the gear can generally be cleaned up ,even if the rollers are US......the mainshaft can be sleeved with a hard INA type race.......needs precision grinding tho.
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Dodge 300 series D5N 245HD CLUTCH 27 Jun 2019 17:54 #201407

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i will see what i find when i undo the front of it, but the box for its age, has no noise in it, which is a bonus for now. i will keep you posted, Cheers

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Dodge 300 series D5N 245HD CLUTCH 27 Jun 2019 18:03 #201408

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Anyone got one of these for this truck please in Melbourne, or nearby?
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Last edit: by anthony. Reason: add file

Dodge 300 series D5N 245HD CLUTCH 06 Sep 2019 10:21 #202838

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Finally all back together
New front gearbox seal 10$
New Clutch plate 50$
New throw-out bearing 20$
And twenty dollars of decreasing cans
Good.outcome Driving really good And changes gears nicely.
Used the old 3 finger pressure plate
Grand total of repair 100 bucks

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Dodge 300 series D5N 245HD CLUTCH 06 Sep 2019 10:28 #202839

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Gear box in

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