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Leak down test
4 months 2 weeks ago #258859
by cobbadog
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Leak down test was created by cobbadog
Is there a basic way to do a leak down test. The David Brown is not running on all 4 cylinders so before removing the head I thought of doing a leak down test.
I have a compression tester, plus will be redoing all the basics like plugs, leads n timing just in case but deep down I feel I have a sticky valve or 2.
I have a compression tester, plus will be redoing all the basics like plugs, leads n timing just in case but deep down I feel I have a sticky valve or 2.
Cheers Cobba & Cobbarette
Coopernook, The Centre of our Universe
Working on more play time.
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4 months 2 weeks ago - 4 months 2 weeks ago #258862
by jon_d
Replied by jon_d on topic Leak down test
Cobba,
The cylinder in question has to be BDC and valves closed.
Fill it with compressed air, measuring the pressure. Then shut of the compressed air feed and monitor the leakage.
This is a leak down tester I made for RV gas systems. It can give some ideas.
The regulator is to set the system pressure to 2.75kpa.
In your case, the coupling would screw into the head and no regulator would be needed.
I connect the hose to the system. Pressurize via the schroder valve. Shut off the left tap. Read the pressure. The regulator correctly sets the system pressure. Over time, the gauge set at say 10psi should not drop.
Note: the right hand tap is used to check the test system for leakage. eg. Close and pressurize. There should be no leakage shown on the gauge. When testing the system, the right hand tap remains open.
The cylinder in question has to be BDC and valves closed.
Fill it with compressed air, measuring the pressure. Then shut of the compressed air feed and monitor the leakage.
This is a leak down tester I made for RV gas systems. It can give some ideas.
The regulator is to set the system pressure to 2.75kpa.
In your case, the coupling would screw into the head and no regulator would be needed.
I connect the hose to the system. Pressurize via the schroder valve. Shut off the left tap. Read the pressure. The regulator correctly sets the system pressure. Over time, the gauge set at say 10psi should not drop.
Note: the right hand tap is used to check the test system for leakage. eg. Close and pressurize. There should be no leakage shown on the gauge. When testing the system, the right hand tap remains open.
Last edit: 4 months 2 weeks ago by jon_d.
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4 months 2 weeks ago #258863
by cobbadog
Cheers Cobba & Cobbarette
Coopernook, The Centre of our Universe
Working on more play time.
Replied by cobbadog on topic Leak down test
Thanks for that. For some odd reason every video clips I've watched say piston at TDC.
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4 months 2 weeks ago #258866
by asw120
“I offer my opponents a bargain: if they will stop telling lies about us, I will stop telling the truth about them”
― Adlai E. Stevenson II
Replied by asw120 on topic Leak down test
The valves are only closed at TDC. I guess you could back the rockers right off to get them closed at BDC.
Jarrod.
Jarrod.
“I offer my opponents a bargain: if they will stop telling lies about us, I will stop telling the truth about them”
― Adlai E. Stevenson II
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4 months 2 weeks ago #258867
by JOHN.K.
Replied by JOHN.K. on topic Leak down test
You used to get a manifold vacuum tester that would indicate if valves were leaking,late ignition,bad plugs or whatever.
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4 months 2 weeks ago #258869
by wee-allis
Replied by wee-allis on topic Leak down test
Cobba, a quick easy test is to have the piston at TDC, make an adapter to fit the plug hole, apply compressed air and listen to the inlet and exhaust for a leak.
It's a very basic and simple test but it will give you an idea.
It's a very basic and simple test but it will give you an idea.
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4 months 2 weeks ago #258870
by jon_d
Replied by jon_d on topic Leak down test
I was thinking that when at TDC, the pressure can push the piston down and it'll lose pressure.
At BDC, yes, the rockers will need to be loosened.
A compression test might give you the answers more easily. Just remember to have the throttle wide open.
At BDC, yes, the rockers will need to be loosened.
A compression test might give you the answers more easily. Just remember to have the throttle wide open.
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4 months 2 weeks ago #258877
by cobbadog
Cheers Cobba & Cobbarette
Coopernook, The Centre of our Universe
Working on more play time.
Replied by cobbadog on topic Leak down test
You used to get a manifold vacuum tester that would indicate if valves were leaking,late ignition,bad plugs or whatever.
I do have a vacuum gauge but don't understand how it can pon point the trouble
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4 months 2 weeks ago - 4 months 2 weeks ago #258879
by Fighting Rust
Replied by Fighting Rust on topic Leak down test
Last edit: 4 months 2 weeks ago by Fighting Rust.
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